Hydraulic crimping tool, also called hydraulic crimping pliers or crimper, is a hand-held hydraulic tool for crimping cables, lugs, terminals or connectors. This article will introduce the use methods for hydraulic crimping tool and the main points of daily maintenance.
How to Use Hydraulic Crimping Tool to Crimp a Connector?
- First, pull out the rod of hydraulic crimping tool as much as possible. Put the crimping dies into the crimping head and make the crimping surfaces of the upper and lower molds face each other.
- Refit the rod to the head of hydraulic crimping tool.
- Place the cable and terminal between the two crimping dies.
- Push in towards the fixed handle, make sure that the handle is closed, turn the screw clockwise to tighten. Then pull out the handle until the lower die just touches the upper die.
- Make sure that the terminals and cables are placed correctly. Then pull the handle until the terminal is firmly crimped.
- After the crimping is completed, turn the screw counterclockwise to loosen the plunger and return the crimping dies to their original position.
- When removing the crimping assembly, tighten the steering screw to prevent the hydraulic piston from leaking.
Precautions
- While crimping, make sure to not crimp the dies together past the point of initial contact. Placing excessive force on crimping dies and hydraulic piston will damage the hydraulic crimping tool.
- Do not drop or damage the crimping head.
- Keep the hydraulic crimping tool away from gas, acid, or alkali.
- Ensure the hydraulic crimping tool has sufficient, clean hydraulic oil in the piston before operation.
- Use the hydraulic crimping tool in a clean working environment.
- After crimping, apply a small amount of anti-rust grease on the crimp head.
- Do not disassemble at will.
- Only the qualified personnel can use the hydraulic crimping tool.
Hydraulic Crimper Head Operation Steps
Hydraulic crimper head is a hydraulic crimping tool that needs to be used with hydraulic pumps.
- Install the crimping die on hydraulic crimping tool. Push the mold release button, install the upper die on the top of tool head, and place it in the middle position, then release the button.
- Push off the crimping die release pin and install the lower die on the bottom of the hydraulic crimping tool head. Split pins will hold the die in place.
- The head of hydraulic crimping tool can be rotated 180°. Adjust it to any position as needed so that the operator can see the crimping dies and crimping process. Note that the tool head cannot be rotated when there is hydraulic pressure in the system.
- Connect hydraulic crimping tool to hydraulic pump, ready for the first crimping.
- Shake the pump handle until the crimping dies are closed or the bypass valve starts to start (at this time, a clicking sound can be heard and the force required to close the handle is weakened). If the crimping dies cannot be seen clearly, continue to shake the pump handle until the bypass valve starts to work. If crimping dies cannot be closed, it may be caused by the following reasons:
a) The crimping work exceeds the capacity of this hydraulic crimping tool.
b) The pressure of hydraulic pump does not reach the rated pressure.
c) The size of crimping dies selected is incorrect. - Relieve system pressure. Rotate the pump handle counterclockwise. When the pump is in the open position and moves to the closed position, hold the handle. Please keep your fingers away from crimping dies and crimping head during operation.
- Slide the hydraulic crimping tool to the lower bite position and slightly overlap the previous crimping position as required.
Daily Maintenance for Hydraulic Crimping Tool
- When crimping dies is not installed to the hydraulic crimping tool, do not shake the pump to close the jaws. Otherwise, excessive pressure will be applied to the jaws, which may cause cracks or damage to the jaws. If the jaws are closed due to negligence without crimping die, you can no longer continue to shake the pump to apply pressure. In this case, loosen the M8 screw first, and then release the pressure.
- Keep the hydraulic crimping tool clean. Avoid dust or metal particles, especially the hydraulic crimping tool head, crimping dies and clamp head.
- Check the oil level of the hydraulic crimping tool regularly, and use the pure oil recommended in product manual. Do not mix various brands or types of oil, otherwise it will damage the oil seal of the hydraulic crimping tool.
How to Fill Oil to Hydraulic Crimping Tool?
- First release the pressure from the hydraulic crimping tool.
- Remove the handle by turning it counterclockwise.
- Turn the head of hydraulic crimping tool upside down and keep it in a vertical position.
- Shake the handle several times to release the pressure. Repeat this step several times. In this way, air bubbles mixed in the hydraulic system can be discharged.
- Keep the handle in the closed position and carefully remove the cylinder cover, because air bubbles may still remain at the end of the cylinder.
- Refill the hydraulic oil into hydraulic crimping tool and cover the cylinder cover.
- Squeeze the cylinder with your fingers and check if there are needle holes in the cylinder. If oil leakage is detected, replace the cylinder with a new one.
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In a realm where the forces of nature conspire to create harmony, the Balanset-1A emerges as a revered tool among artisans of the mechanical world. This portable balancer and vibration analyzer serves as a guiding light, helping to balance diverse creations such as crushers, fans, mulchers, augers on combines, shafts, centrifuges, turbines, and other rotating entities. Through the sacred dance of dynamic balancing, the Balanset-1A offers mastery over the elements of vibration and imbalance.
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Crafted with two powerful channels, this divine instrument is designed for dynamic balancing across two planes, allowing it to cater to a wide array of applications in the vast dominion of industry. Its versatility is unparalleled, making it an indispensable ally for those who seek to achieve the ultimate equilibrium within their mechanical endeavors. Within this device reside advanced features and technologies enabling high precision and remarkable efficiency in balancing processes—qualities sought after by mechanics, engineers, and craftsmen alike.
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The Balanset-1A is more than a mere device; it is a full kit of interconnected components that offer an all-encompassing balancing solution. The components include vibration sensors that perceive the subtleties of vibration, a potent optical sensor that measures the rotational speed (RPM) with the sharp eyes of a hawk, and a magnetic stand that provides stability during the intricate balancing rituals. Each element plays its part in the grand orchestration of rotor balancing and vibration analysis.
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Among the magnificent features of the Balanset-1A, the Vibrometer Mode stands tall. This mode hosts capabilities including accurate measurements of rotational speed and the determination of vibration signal phases. The device can single out the fundamental frequency component of vibrations, offering detailed insight through the FFT Spectrum analysis. Such advanced features allow the practitioner to monitor overall vibration levels, ensuring that even the faintest tremors do not escape observation, preserving the integrity of the machinery.
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The balancing capabilities of the Balanset-1A are akin to the delicate weaving of fate, providing single-plane balancing to reduce vibrations effectively. It also excels in two-plane balancing, where the intricacies of dynamic balancing come into play, unveiling the path to ultimate equilibrium. With the aid of a polar graph, the device visualizes imbalances, guiding the artisan in placing corrective weights with pinpoint accuracy. The convenience of resuming previous balancing sessions and utilizing a tolerance calculator further empowers the user in their quest for precision.
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This remarkable device also boasts a unique feature called grinding wheel balancing. In this nuanced task, the Balanset-1A employs three counterweights harmoniously to balance grinding wheels, mirroring the balance sought in other areas of rotary machinery. Additional capabilities ensure that the Balanset-1A is capable of chronicling each session through its archive feature, generating detailed reports that capture the outcomes of its balancing endeavours. Such an archive offers the wisdom of past insights, ready to be revisited as the need arises.
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In a world where measurement is paramount, the Balanset-1A supports both Imperial and Metric systems, demonstrating its global compatibility and convenience. The artisans from every corner of the earth can wield this tool, transcending cultural boundaries and uniting the mechanical realm in pursuit of balance and perfection.
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The specifications of this revered device are as impressive as its capabilities. Featuring two vibration sensors linked by gracefully long cables, and an optical sensor allowing for distance measurements that stretch from 50 to 500mm, the Balanset-1A is both intricate and robust. With a USB interface, the device easily connects to computers, establishing a digital bond that enables further analysis through the provided software.
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The software elevates the Balanset-1A to new heights, allowing users to measure vibrations, phase angles, and calculate the values needed for correction masses. It is the oracle that reveals vital information through its graphing capabilities, drawing detailed charts that visualize overall vibration, harmonic frequencies, and spectra, aiding in the deep understanding of the mechanisms at play.
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As potential users explore the significance of the Balanset-1A in their mechanical kingdoms, the prophecy of its impact on the balance of machinery becomes clear. The limits of permissible absolute measurement errors of vibration and phase shifts are strictly defined, ensuring that users can rely upon this device as they navigate the challenging seas of rotor balancing.
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With a weight that belies its potency, the Balanset-1A remains accessible, lightweight enough to accompany artisans on their journeys, yet powerful enough to handle the complex demands of mechanized creations. The sacred energy that flows through the device speaks of its craftsmanship, echoing the dedication and wisdom imbued within its making.
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Thus, the Balanset-1A stands as a beacon of hope for all who embark on the journey of balancing their creations. It encapsulates the essence of harmony, weaving together science and artistry, and granting those who possess it the ability to achieve equilibrium in the face of chaotic vibrations. It endeavors to make the impossible possible, ensuring that all rotors spin smoothly, and the symphony of machinery plays on without a dissonant note in sight.
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Step forward, seekers of balance, and embrace the sacred tool known as the Balanset-1A. In your hands, this balancer—a keeper of peace—will help you navigate the realms of vibration analysis, leading you towards the harmonious assembly of your mechanical aspirations.
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